Martyniaków 26, 43-600 Jaworzno, POLAND
+48604085555
office@aerosollab.eu

Advanced Aerosol Filling

From concept to production — designed around your product

PRODUCT DESIGN AND DEVELOPMENT

We support product development from concept — from formulation and component selection to production readiness

PRODUCTION UNDER CONTROLLED PROCESS CONDITION

We deliver both standard and controlled production, including processes with elevated cleanliness levels, tailored to product requirements

PRODUCTION TAILORED TO YOUR SCALE

We handle both pilot batches and large-scale production, adapting to the stage of your product

Result of process design and controlled filling environment

NO BACTERIA

NO PRESERVATIVES

NO GAMMA

Our approach focuses on controlling every stage of the filling process — from preparation of the product to final packaging. By managing process conditions and minimizing contamination risk, we support stable formulations without relying on additional preservatives. This allows us to work with sensitive products and formulations that do not tolerate standard sterilization methods. The result is a cleaner, more controlled way of delivering aerosol products.

HOW WE WORK

Design, testing and production in one process

We prepare the product, test its behavior and only then move to production. Each step affects the final result.

A few things we’re great at

We combine product development, technology selection and production, working with both standard and demanding formulations.

MULTIPLE AEROSOL TECHNOLOGIES

BOV, nitrogen, compressed air and standard systems — selected based on product requirements. Each solution is adapted to ensure optimal performance, stability and product compatibility.

PROCESS AND CLEANLINESS CONTROL

We ensure the right level of process control, including elevated cleanliness conditions for demanding products. Critical parameters are defined and controlled throughout the process. The process is built around the requirements of the formulation.

COSMETIC AND FOOD PRODUCTS

We deliver aerosol solutions for both cosmetic and food products — from light mists to oil-based and specialized formulations, including solutions that adapt existing products into aerosol formats, intended for consumer applications requiring high quality and safety.

FROM TESTING TO PRODUCTION

We implement products into aerosol form — from the client’s concept, through formulation development and refinement tailored to its application.
After the testing phase, we move to production, from pilot batches to full-scale manufacturing.
We also provide consulting and conduct research in aerosol technology.

APPLICATIONS

Where aerosol makes a difference

We implement solutions where aerosol format improves application and helps preserve product performance.

COSMETIC AND DERMO

Mists, skincare products and formulations with active ingredients requiring stability and gentle application.

FOOD PRODUCTS

Oil sprays, supplements and other food products in aerosol form designed for everyday use.

CHALLENGING FORMULATIONS

Products where preservatives affect performance or that are sensitive to standard stabilization methods.

NEW PRODUCT FORMATS

We adapt existing products into aerosol formats, creating new ways of application and use.

Let’s talk about Your product

Do you have a product, concept or formulation for aerosol?
We’ll evaluate the possibilities, propose the right solution and guide you from testing to production.